Update on NASA COTS and CCDev Programs Presented to COMSTAC Reusable
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Update on NASA COTS and CCDev Programs Presented to COMSTAC Reusable Launch Vehicle Working Group (RLVWG) Brett Alexander, RLVWG Chair May 10, 2011
Commercial Orbital Transportation Services (COTS) Update
Program Status The COTS FY11 augmentation budget has been approved. 128M is allocated for each partner. SEC. 401. COMMERCIAL CARGO DEVELOPMENT PROGRAM. The Administrator shall continue to support the existing Commercial Orbital Transportation Services program, aimed at enabling the commercial space industry in support of NASA to develop reliable means of launching cargo and supplies to the ISS throughout the duration of the facility’s operation. The Administrator may apply funds towards the reduction of risk to the timely start of these services, specifically— (1) efforts to conduct a flight test; (2) accelerate development; and (3) develop the ground infrastructure needed for commercial cargo capability. Associated new milestones for Orbital and first and second quarter’s for SpaceX have been negotiated. Final SpaceX mod is under review (contents will be presented). 3
Summary of the Augmentation Milestones that reduce risks associated with the remaining development and timely demonstration of cargo space transportation capabilities. The additional Milestones improve the chance of mission success by (1) augmenting ground and flight testing; (2) accelerating development of enhanced cargo capabilities; or (3) further developing the ground infrastructure needed for commercial cargo capabilities. SpaceX Pressurized Cargo Environment Modal Test LIDAR Sensors 6 Degree of Freedom Testing Solar Array Deployment Tests Thermal Vacuum System Test Infrastructure Enhancements (Launch, Test and Production sites) Acoustic and EMI Tests, Second Flight-Like HTIL Enhanced Powered Cargo accommodations Orbital Addition of Taurus II Maiden Flight Processor in the Loop (PITL) Simulators PROX FEU Test Unit Simulators 4
SpaceX Recent Progress 23 of 29 Milestones completed for a total of 283M NASA payments Evaluating proposal for accelerating C3 mission objectives on C2 flight DragonEye II launched on STS-133 DragonEye II Thermal Imager Preliminary LIDAR and Thermal Imager data collection was successful Performed mission sim with future ISS crew manipulating the Robotic Work Station – Dragon successfully berthed C2 F9 First Stage in Texas, completed static fires Second Stage delayed due to weld defects C2 Dragon in final assembly Final Augmentation mod under review Complete TVAC, EMI, Acoustic test Complete infrastructure enhancements Powered Cargo improvement DragonEye II on STS-133 C2 Dragon capsule in assy Dragon berthing sim with future ISS Crew C2 F9-003 1st Stage Static Fire C2 F9-003 Second Stage 5
SpaceX C1 Demo Mission, Dec. 8, 2010 Moments after stage sep Dragon Recovery of C1 Demo Flight Dragon Approaching Splashdown Dragon Recover Ops C1 Demo Mission launching from KSC on Dec 8, 2010 Demo C1 Mission Orbital Path 6
SpaceX COTS Milestones M Milestones M 2006 2007 2008 2009 2010 2011 2012 Total Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 278.0 1 Project Mgmt Plan 2 23.1 23.1 Demo 1 SRR 5.0 28.1 3 Demo 1 PDR 18.1 46.2 4 Financing Round 1 10.0 56.2 Mar 1 5 Demo 2 SRR 31.1 87.4 Mar 15 6 Demo 1 CDR 8.1 95.5 7 Demo 3 SRR 22.3 117.8 8 Demo 2 PDR 21.1 139.0 9 Draco Init. Hot fire 6.0 145.0 Mar 21 10 Financing Round 2 10.0 155.0 Mar 21 11 Demo 3 PDR 22.0 177.0 12 Multi-Engine Test 22.0 199.0 13 Demo 2/3 CDR 25.0 224.0 14 Financing Round 3 10.0 234.0 15 Demo 1 RR 5.0 239.0 16 CUCU Flight Unit 9.0 248.0 17 Demo 1 Mission 5.0 253.0 18 Demo 2 RR 5.0 19 Demo 2 Mission 5.0 20 Cargo Int. Demo 5.0 258.0 21 Demo 3 RR 5.0 22 Demo 3 Mission 5.0 Sep 15 Nov 29 Feb 8 Aug 22 Oct 29 Dec 19 Apr Jun 27 Aug 4 Sep Jan Dec 18 Feb 8 Feb Mar Jun 8 Mar May Jul 23 Sep Dec 15 Jun Dec Sep Jun Jul Actual Completion Date Projected Jan Dec Jan Sep Initial SAA Plan Nov Nov Dec 18 Current Plan Sep Mar Jan 04-08-11 7
SpaceX Augmented COTS Milestones M Milestones 23 24 25 26 Modal Test Plan Modal Test LIDAR Test (open loop) Solar Array Deploy Test LIDAR Test Plan 27 (closed loop) Thermal Vacuum Test 28 Plan 29 Infrastructure Plan M Total Q1 40.0 5.0 5.0 5.0 5.0 5.0 10.0 15.0 20.0 5.0 25.0 2007 Q2 Q3 Q4 Q1 2008 Q2 Q3 Q4 Q1 2009 Q2 Q3 Q4 Q1 2010 Q2 Q3 Q4 2011 Q2 Q3 Q1 Q4 Q1 2012 Q2 Q3 Q4 Dec 16 Dec 16 5.0 10.0 Dec 16 Dec 16 Mar 31 SAA TotalPlan Current Actual Completion Date Mar Apr Mar Apr 318.0 278.0 Initial SAA Plan Projected 04-19-11 8
Orbital Recent Progress 18 of 29 total Milestones completed for a total of 197.5M NASA payments All Design reviews complete Spacecraft & launch vehicle hardware being integrated & tested ISS Phase II Safety Review Panel Complete Cygnus PCM Test Firing at SSC 3rd AJ-26 Cygnus SM Cargo Integration Integration Team SAA renegotiated to augment scope of SAA to include Taurus II Test Launch and other risk reduction activities with associated additional funding commitments from NASA & OSC Cygnus Spacecraft in assembly, integration & testing phase PCM nearing completion & prepping for shipment T2 Test Launch Core at WFF from Italy SM initiated system level integration & testing at OSC Dulles Taurus II hardware making major progress toward test launch & demo 2 – 1st stage Cores delivered to WFF from Ukraine 3 AJ-26s successfully tested at SSC & 2 delivered to Launch pad under construction at WFF WFF Wallops Flight Facility & MARS launch & integration facilities under construction 9
Orbital COTS Milestones M Milestones M Total Q1 2008 Q2 2009 Q3 Q4 Q1 Q2 2010 Q3 Q4 Q1 Q2 2011 Q3 Q4 Q1 Q2 Q3 2012 Q4 Q1 Q2 Q3 Q4 170.0 1 Program Plan Review 10.0 10.0 Mar 31 2 Demo Mission SRR 20.0 30.0 Jun 3 UCM PDR 10.0 40.0 Jul 4 DELETED 5 COTS Int/Ops Facility 10.0 50.0 Sep 22 6 PCM PDR 10.0 60.0 7 DELETED 8 IP&CL Submission 10.0 70.0 9 ISS Phase 1 SRP 10.0 80.0 10 COTS System PDR 20.0 100.0 11 10.0 110.0 PCM CDR 12 Cygnus Avionics Test 10.0 120.0 13 ISS Phase 2 SRP 10.0 130.0 14 COTS System CDR 10.0 140.0 15 SM Core Assembly Complete 7.5 147.5 16 SM Test Readines Review 7.5 155.0 17 SM Initial CPT 5.0 18 LV Stage I Assy. Complete 2.5 19 Cargo Int. Demo 2.5 157.5 20 Mission Readiness Review 2.5 21 System Demo Flight 2.5 Jul 17 Aug 14 Oct 9 Oct Nov Feb 18 Mar 27 Sep Apr May 22 Jul 31 Aug 13 Jun Aug Mar Nov 6 Mar 23 Sep Dec Oct Aug 30 Apr Jan Nov 17 May Jun Sep Sep Dec 6 Oct Dec Current Plan Initial SAA Plan Actual Completion Date Projected Oct Dec 03-30-11 10
Orbital Augmented COTS Milestones M M Milestones 22 23 24 25 26 27 28 29 30 31 TII Test Flight Mission Review TII Test Flight Mission Analys. Cygnus Mass Sim. (CMS) DR Install Add’l PITL Simulators PROX FEU Test Unit TII Maiden Flt Stg 1 Core Del. TII Maiden Flt Uppr Stage Del. TII Maiden Flt CMS Delivered TII Maiden Flt Stage 1 Assy. TII Maiden Flight Total Q1 118.0 20.0 10.0 10.0 5.0 5.0 24.0 20.0 10.0 10.0 4.0 2008 Q2 20.0 30.0 40.0 Q3 2009 Q4 Q1 Q2 Q3 2010 Q4 Q1 Q2 Q3 2011 Q4 Q1 Q2 2012 Q3 Q4 Q1 Q2 Q3 Q4 Dec 15 Feb 23 Mar 03 Apr May Apr Jun Jun Jul Oct SAA Total 288.0 197.5 Current Plan Initial SAA Plan Actual Completion Date Projected 03-30-11 11
Commercial Crew Program Update
Program Approach Fiscal Year 2011 2012 2013 2014 2015 2016 2017 2018 Demo/Test Flights Commercial Crew Initial Design Critical Design Certification The 2010 NASA Authorization Act established commercial crew as the primary means for ISS crew transportation. The program objective is to facilitate the development of a U.S. commercial crew space transportation capability for achieving safe, reliable, and cost effective access to and from LEO and the International Space Station (ISS) by late 2016. – Use a non-traditional acquisition and partnering approach – Competition is a fundamental aspect of the strategy – NASA could purchase commercial services to meet its ISS crew transportation needs Missions 2019 2020
Commercial Crew Program (CCP) CCP is leading NASA’s efforts to develop an American-made commercial capability for crew transportation and rescue services to the station following this year's retirement of the space shuttle fleet. – Program Manager will reside at KSC – Deputy Program Manager located at JSC Program Mission – Manage the investment in the development of commercial end-to-end transportation systems – Manage the CTS (Crew Transportation System) certification process – Lead the technical and programmatic partner integration and approval functions
Commercial Crew Program Organizational Structure Human Exploration & Operations Directorate C3PO Program ISS Program Commercial Crew Program FAA Technical Authority LSP Program Systems Engineering & Requirements Partner Team Systems Launch Launch Vehicle Vehicle Spacecraft Spacecraft Launch & Recovery Launch & Recovery Systems Systems Mission Mission Planning Planning & & Integration Integration Partner Team Partner Integration Partner Team Program Control & Integration Partner Team 15
NASA’s CCP Program Boards CCP Program Control Board (PCB) – Establish and manage changes to NASA’s Program baseline – Specific tasks for CCDev2 include: – – – – – – – NASA Budget resource allocations Assess progress of Commercial Partners at Milestone Reviews Manage investment risk and determine success or actions required Approve Milestone Evaluation Reports Authorize Milestone Payments NASA schedule NASA Program Risk Management CCP Technical Review Board (TRB) – Supports PCB with technical management, systems engineering and integration for Program requirements and assessments of safety or technical risk issues – Integration and resolution of NASA technical issues – Recommends independent assessments based on Partner Integration Team request/input or as determined by TRB 16
NASA Commercial Crew Requirements Documents ESMD-CCTSCR-12.10 Agency and HQ Level Requirements levied on the Program intended to certify a CTS to carry a NASA crewmember to LEO CCT-PLN-1100 High Level Program Summary of roles, responsibilities, and interfaces between CCP and partners in the development of CTS, and How NASA and the CP will work together to achieve a Certified Human Flight Vehicle SSP 50808 CCT-REQ-1130 Crew Transportation and Services Requirements - must meet to transport NASA Crew to the ISS ISS Visiting Vehicle Requirements - must comply with to interface with the International Space Station CCT-PLN-1120 Crew Transportation Technical Management Processes – summary of technical management processes that support certification and expectations for evidence of compliance CCT-STD-1150 CCT-STD-1140 Crew Transportation Design Standard Guidelines - provides expectations, and criteria used in evaluation of technical standards Crew Transportation Operations Standard Guidelines - provides expectations for minimum criteria and practices for operations CCT-DRM-1110 Crew Transportation System DRMs – potential reference missions for current and evolvable systems architecture designs 17
Commercial Crew Development Phase 1 Initial Design Concepts
Commercial Crew Development Round 2 CCDev2 19
Commercial Crew Development Phase 2 Maturing Design Elements
CCDev 2 Summary Participant Name Work Summary NASA Funding Blue Origin Space Vehicle design to SRR, pusher escape ground and flight testing, and engine pump and thrust chamber testing 22,005,000 Boeing CST-100 design maturation to PDR and launch vehicle integration 92,300,000 Sierra Nevada Corporation Dream Chaser crew transportation system design maturation to PDR and component testing 80,000,000 LAS engine design maturation and maturing design to a PDR including crew accommodation prototype 75,000,000 SpaceX Total Funding 269,305,000 21
Partner Teams NASA’s principal points of contact with Commercial Partners Maintain insight into Commercial Partner’s program, status, issues, and operations Manage NASA’s CPP technical engagement with Commercial Partners Manage NASA participation in Partner system development reviews Facilitate integration of Partner system with NASA systems Objective determination of Partner completion of SAA performance Milestones Protect Commercial Partner proprietary information
Partner Integration Team Structure Partner Manager Deputy Partner Manager Technical Integration Lead Systems Lead (s) Engineering Flight Crew Office Crew Health & Medical Operations Safety & Mission Assurance System & Discipline Specialists Dedicated Full Time Members CCP Matrix Staff Participation As Needed External to CCP Struc, Mech,Guid, Nav, Control, Prop, Pwr, Therm, Participation As Comm,TPS, Aero, Crew Sys, ECLSS, etc. NESC Needed NSC 23
A successful Commercial Crew Program will: – Transform human spaceflight for future generations – Result in safe, reliable, cost effective crew transportation to LEO and for the ISS – Reduce reliance on foreign systems – Free NASA’s limited resources for beyond-LEO capabilities