MANAGEMENT REVIEW MEETING DEPARTMENT– PULTRUSION / pole MONTH-MAY.2011

MANAGEMENT REVIEW MEETING DEPARTMENT– PULTRUSION / pole MONTH-MAY.2011

OVERALL PERFORMANCE Cost % Man Total Target Achievem Achieveme Total % Total % Powe Cost(rs (Lac) ent( Lac) nt Rework Rework Rejection Rejection r Tool ) 25.0 18.02 72% 20000 1.12% 15 pole hold Nil 6.63 0.17 6.8

M/C BREAKDOWN DETAILS 250 232 200 150 100 100 60 50 26% 0 Total Die break 43% 72 31% Die Lack of change operator Breakdown hrs Breakdown in %

MONTHLY DISPATCH 20 18 18.02 17.8 DISP.(LAC) 16 READY TO DISP. 14 12 10 7.07 8 6 4 3.04 2 0 April May

MONTHLY PRODUCTION VALUE 30 25.96 25.44 25 21.45 20 Planning 19.02 15 10 5 0 April May prod. Value

SEMI-FINISHED & FINISHED STOCK ITEM QUANTITY VALUE(Rs. ) FRP SHL Ladder 1 Nos. 15,345 GRP Pole 9 Mtr. 56 Nos. 410,757 GRP Pole 1.5 Mtr. 31 Nos. 72,850 GRP Pole 3 Mtr. 20 Nos. 70,000 Cooling Tower 7’x7’ 2 Nos. 209,571 Cooling Tower 5’x5’ 1 Nos. 71,695 Cooling Tower 2.5’x2.5’ 1 Nos. - TOTAL 850,218

ASSUMPTION VS CONSUMPTION 4400 4706 5000 4000 3000 3201 3370 1450 2000 1000 0 5% 7% 1575 2550 8.00% 2687 ASSUMPTION CONSUMPTION 5% RESIN (pole) GLASS (pole) RESIN (pul.) GLASS (pul.) DIFFERENCE(%)

RUNNING PRODUCTION Lac 20 15 17.95 14.76 10 5 1.92 1.27 827 434 0 766 Total

PRF STATUS NO 60 40 20 20 12 0 TOTAL COMPLETED NO 3 5 RUNNING TO START OR PLANNING

MONTHLY PLAN VS ACHIEVEMENT (PUL.) PRF No. CLIENT ITEM QTY. DISPATC H AS PER ORDER ACTUAL DISPATC H DATE VALUE (LAC.) U-697 Reliance FRP Ladder 13 Nos. 30.05.20 11 22.05.201 1 123,697 U-744 Dharpat Casting Cooling Tower 5’x5’ 1 Nos. 15.05.20 11 19.05.201 1 58,128 U-636 JSL Ltd. Moulded Grating 49 Nos. 17.03.20 11 16.05.201 1 134,908 U-701 Reliance FRP Ladder 2 Nos. 20.05.20 11 16.05.201 1 25,992 U-550 Carrier Air Conditioner FRP Ladder 2 Nos. 10.02.20 11 09.05.201 1 23,561 U-634 Essar FRP Platform Ladder 1 Nos. 10.05.20 11 28.05.201 1 104,895 U-771 Reliance Cable tray, Tee & Bend 1 Lot. 31.07.20 11 31.05.201 1 118,947

MONTHLY PLAN VS ACHIEVEMENT (POLE) PRF NO ITEM QTY STATUS VALUE(RS ) 782 GRP Pole 8 Mtr. 6 Nos. Dispatch ed 72,798 813 GRP Pole 9 Mtr. 56 Nos. Dispatch ed 410,757 824 GRP Pole 1.5 & 3 Mtr. 51 Nos. Dispatch ed 157,563 633 GRP Pole 4 Mtr. 78 Nos. Dispatch ed 452,452 TOTAL 1,093,570

DISPATCH VALUE VS MANPOWER 18.02 17.8 April 4.71% 0.57 9% 1.09 4.43% 0.789 26.00% 4.79 20 18 16 14 12 10 8 6 4 2 0 May MANUF. IN LAKH LAB. COST LAB.COST IN % MGNT. COST MGNT. COST %

MONTHLY SALES TARGET VS ACHIEVEMENT IN LAC 30 25 25 25 20 18.02 17.8 TARGET ACHIEVEMENT % 15 10 5 0 72% 69% April May

PRODUCTION PLANNING FOR JUNE PRF No. CLIENT ITEM QTY/LENGTH U-827 SIMPLEX Grating 179 Nos. U-434 GNFC Grating 135 Nos. U-861 BLUE STAR Ladder type cable tray 300 Mtr. U-852 THIRUMALAI Ladder type cable tray 100 Mtr. U-848 GALAXY STAMPINGS Cooling Tower 3.5’X3.5’ 1 Nos. U-818 TNPL Grating 100 Nos. U-766 PALTECH Sections 1 Lot U-307 STOCK GRP Pole 5,7,8 & 9 Mtr 25 each

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