Business To Manufacturing Integration Technologies for Treating Your

Business To Manufacturing Integration Technologies for Treating Your Manufacturing as an Independent Entity Dennis Brandl Sequencia Corporation IMS Expo 2000

Business to Manufacturing Integration Why Manufacturing Independence ? Integration, Strategy ? Integration, What needs to be shared ? Integration, How ? August 23, 2000 IMS Expo 2000 2

Why Manufacturing Independence? Business to manufacturing can be tightly coupled (single system) or loosely coupled systems Maybe if we can just be smart enough, then single integrated systems will provide – – – – High Efficiency Minimal Waste Maximum Asset Utilization Ultimately Higher Profits August 23, 2000 IMS Expo 2000 3

Cha C C n h h g a P. a BUTB e P n u rBosud n s r g g o A isn i e e n d O u u s ie s u n w ctse i c i t o n n n s i t s m o esP i Dem o n rars n M t P o h c rio o anido p d e nc s ee slse sss We may never be smart enou eno or fast enough to handle all t changes that continually oc August 23, 2000 IMS Expo 2000 4

COMPANY OWNED COMPANY OWNED IN THE PAST A COMPANY OWNED ALL OF ITS MANUFACTURING COMPANY OWNED COMPANY OWNED Many Industries traditionally own all of their factories August 23, 2000 IMS Expo 2000 5

COMPANY OWNED RECENTLY BOUGHT IN THE FUTURE A COMPANY MAY NOT OWN ALL OF ITS MANUFACTURING RECENTLY SOLD STRATEGIC RELATIONSHIP The effects of In the August 23, 2000 Consolidation and Divestiture IMS Expo 2000 6

In the future. n i oduct Brand Owners will h t i wn and manage W y oduct information n information n e a v p E m o C Production Owners will o Production will o a and and operate operate manufacturi manufactur August 23, 2000 IMS Expo 2000 7

In the future. oduct Brand Owners will be own for their brands and rket knowledge arket Production Owners will known for their capabilitie capabiliti quality and response tim August 23, 2000 IMS Expo 2000 8

In the present. e Electronics he Electronics Industry Industry s many examples as 3Com, Ascend, etc. own the intellectual property of their product but August 23, 2000 IMS Expo 2000 9

In the future. eat manufacturing as if it s an independent entity Because if it is not toda it may be so August 23, 2000 IMS Expo 2000 10

dependence means osely coupled, ynchronous, d heterogynous systems Separate business process proces from manufacturing process proces August 23, 2000 IMS Expo 2000 11

tegration Methods sed on XML and a ased essage broker system Such as BizTalk, Rosette N MSMQ, MQSeries, SOA SO some other buzzwo August 23, 2000 IMS Expo 2000 12

What is XML . ensible Markup Language ld Wide Web Consortium (W3C) rld -xml-19980210 C-xml-19980210 ensible Markup Language (XML) 1.0 August 23, 2000 Language that describes da not its presentation, text bas can be used to cre other markup langua IMS Expo 2000 13

What Does XML Look Like? XML text identified as a date DATE February 22, 1999 /DATE HTML - a paragraph that contains text P February 22, 1999 / XML permits data to be custom tagged XML tags are extensible START DATE February 22, 1999 /START DATE END DATE February 22, 1999 /END DATE APPROVAL DATE February 22, 1999 /APPROVAL DATE August 23, 2000 IMS Expo 2000 14

Loose Integration XML schema library XML doc SCM EOS Mfg Site A CRM XML doc Mfg Site B ERP XML doc EOS August 23, 2000 IMS Expo 2000 Mfg Company C 15

Still Need. XML vocabulary for the ormation that must exchanged A protocol for the exchan of information, definin defini standard transactio August 23, 2000 IMS Expo 2000 16

XML Vocabulary. A95.00.01 Enterprise/Control stem Integration standard fines the vocabulary Common terminology a models for business and con August 23, 2000 IMS Expo 2000 17

SA95 Models Enable Companies Separate to usiness Processes From Manufacturing Process August 23, 2000 IMS Expo 2000 18

ISA95 Models Level 4 Enterprise Resource Business Planning & Logistics Planning Level 3 ERP Systems Plant Production Scheduling, Operational Management, etc Manufacturing Operations & Control Interface addressed in S95.01 & S95.02 addressed in S95.03 Enterprise Operations Levels Support 2,1,0 EOS Systems Batch Continuous Discrete Dispatching Production, Detailed Production Scheduling, Reliability Assurance, . Control August 23, 2000 Control IMS Expo 2000 Control 19

ISA95 Information Models Enterprise Information Plant Production Scheduling, Operational Management, etc Product Definition Information (How to make a product) Production Production Capability Information (What to Information (What is available) make and results) Manufacturing Control Information Area Supervision, Production Planning, Reliability, Assurance, etc August 23, 2000 IMS Expo 2000 20

Product Definition. at it takes to make a product, he detail needed business processes May be for a specific produ prod or for a rate of product August 23, 2000 IMS Expo 2000 21

roduct Capability. Product at the production system is hat pable of doing, at the detail eded for business processes Taking into account commit and available capabi and capac August 23, 2000 IMS Expo 2000 22

duction Informatio at to make, what to use, at was made, what was used To the level of detail need by business process August 23, 2000 IMS Expo 2000 23

Formal Models. ur resource models, sonnel, equipment, material, duction segments Four models of capabili capabil product definition, producti product schedule, production repo August 23, 2000 IMS Expo 2000 24

XML Protocol. G – Open Application Group Defines models for busine level application integrati integrat August 23, 2000 IMS Expo 2000 25

Open Applications Group (OAG) “The Open Applications Group, Inc. (OAGI), is a non-profit industry consortium comprised of many of the most prominent stakeholders in the business software component interoperability arena in the world.” ( http://www.openapplications.org/ ) OAGIS - Open Applications Group Integration Specification – – – Release 6.1 Appendix I - Implementation in XML XML DTDs available for download August 23, 2000 IMS Expo 2000 26

Some OAG Members Agile Software AT&T Wireless Bluestone Software Compaq DHL eXcelon Corporation Extricity Software Ford Motor Company Great Plains I2 Technologies IBM Manufacturing Solutions J.D. Edwards & Company Lockheed-Martin System Solutions Lucent Technologies Microsoft August 23, 2000 IMS Expo 2000 NEC Corporation Netfish Technologies Object Management Group (OMG) Oracle Corporation PeopleSoft, Inc. PricewaterhouseCoopers SAP AG SynQuest TradeAccess Trilogy Unilever PLC USDATA Vitria webMethods Wonderware 27

OAG Scope Current Capabilities: Over 50 Integration Scenarios Asset Care Integration Credit Management Integration Engineering Change Integration Financials Integration Human Resources Integration Logistics Integration Manufacturing Integration Manufacturing Execution Integrat Production Routing Integration Online Bidding Online Catalogs Order Management Integration Project Accounting Integration Plant Data Collection Integration Web Enabled Purchasing August 23, 2000 IMS Expo 2000 28

OAG Business Process Diagrams sed a B s s e c o r P s s e n i s Purchasing Ordering Process u B Customer Supplier Process PO Acknowldge PO Purchasing Order Change PO Sales Force Management Automation Cancel PO Confirm BOD August 23, 2000 IMS Expo 2000 s l o c o t o r P s e n fi De 29

Message Descriptions Message Documentation – – – Content Behavior Processing Notes 15 Page average size for each August 23, 2000 IMS Expo 2000 30

OAGIS : Get ProdOrder Example of the OAGIS vocabulary OAGIS XML for GetProdOrder Gets Production Orders for a Control Area August 23, 2000 IMS Expo 2000 31

OAG XML Technology. Largest publisher of XML messages business messages content, 122 XML definitions, more on the way Fully support W3C 1.0 Spec, freely downloadable, members August 23, 2000 IMS Expo 2000 32

ISA95 & OAG Complementary All Business Processes All Manufacturing Processes OAG – XML Schemas ISA95.01 ISA95.02 XML Schemas August 23, 2000 IMS Expo 2000 33

Case Study: ERP - MES Integration Systems Integrator used XML to transfer data between ERP & MES systems – Well formed XML used – No DTDs used Production Manager software used to transfer data between: – – – ERP system on AS/400 using DB2 MES system on Windows NT using SQL Server SNA and TCP/IP networks XML and SP-95 notation used for all transfers August 23, 2000 IMS Expo 2000 34

Case Study: ERP - MES Integration Material Requirement System Integrator invented all attribute names, since SP-95 does not address this yet. The SP-95 object model is working well! August 23, 2000 IMS Expo 2000 35

CONCLUS Manufacturing IONS Independence separates separates business business processes processes from from production processes production processes ISAS95 defines defines the the information information to to be be exchanged exchanged for for loosely loosely coupled, coupled, asynchronous, asynchronous, heterogeneous heterogeneous OAG & XML define how define how systems systems the the information information is is exchanged exchanged August 23, 2000 IMS Expo 2000 36

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